AC Servo Press

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AC SERVO PRESS

servo_press

The CORETEC Servo Press is an electric press created from our perspective as an equipment manufacturer, and is intended for processes such as parts assembly on automotive production lines, which require traceability, and fabrication/assembly in light electrical appliance industries, which require precision and cleanliness.
This system satisfies Eco Design requirements and appropriately meets the needs of the times, as it is compact, yet provides long service life and high rigidity.

  • It is a compact and user-friendly tool.
  • It can easily replace a hydraulic press, with no troublesome auxiliary equipment.
  • The system can accommodate traceability and Eco Design requirements.

Download catalog here.

Notice for Discontinuation of BS Model Servo Press

 

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Features

Ordinary Electric Press Features

1. Completely electric and thus provides clean environment.
2. Compared to hydraulic, consumes 1/5 amount of electrical power.
3. Can control using stroke, speed, load, and time as parameters.
4. Easily transfers and processes data.
5. Simple equipment configuration is possible, since tool has anti-rotation mechanism.

CORETEC Servo Press Features and Advantages

1. Compact
Small pitch allows multi-axis press-fitting.
Multi-axis press-fitting allows fewer processes and saves space.
Reduces cycle time and cost of overall system.
2. Long life, high rigidity
Adoption of special ball screws enables compactness as well as durability that outperforms the competition.
3. Real-time control
Immediately stops when problem occurs, limiting damage to workpieces.
4. Push/pull operation capability (load control)
Built-in load cells allow for control with tensile loads and support for broad range of applications.

 

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Use

SP_application_e

 

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Configuration

servopress_system_config_CS_E
servopress_system_config_MS100_200_E
servopress_system_config_MS02-100B_E

 

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Lineup

CS Series – Tool Specifications

Model CS05 CS10 CS20 CS30 CS50
Position Repeatability ±0.01mm(under specific conditions)
Max. Stroke 100/250mm 100/200/350mm
Max. Feed Speed 300mm/s 180mm/s 270mm/s 240mm/s 150mm/s
Instantaneous Maximum Thrust 5kN 10kN 20kN 30kN 50kN
Normal Thrust *1 3kN 7kN 14kN 21kN 40kN
Load Cell Accuracy ±1.5%@ load cell FS
Ambient Temperature 0-45°C
Controller CPS-SP-75**

MS Series – Tool Specifications (MS100/MS200)

Model MS100 MS200
Position Repeatability ±0.01mm(under specific conditions)
Max. Stroke 100/200/350mm 100/200mm
Max. Feed Speed 150mm/s 110mm/s
Instantaneous Maximum Thrust 100kN 200kN
Normal Thrust *1 70kN 150kN
Load Cell Accuracy ±1.5%@ load cell FS
Ambient Temperature 0-45°C
Controller BS-M3A-**

MS Series – Tool Specifications (MS02-100B)

Model MS02-100B
Position Repeatability ±0.01mm(under specific conditions)
Max. Stroke 100mm
Max. Feed Speed 225mm/s
Instantaneous Maximum Thrust 2kN
Normal Thrust *1 1.5kN
Load Cell Accuracy ±1.5%@ load cell FS
Ambient Temperature 0-45°C
Controller BS-M3A-**

*1 This is the applicable thrust that takes mechanical life into account.

These specifications are subject to change without prior notification.
For the latest information, contact our representative.

 

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Tool Dimensions

servopress_tool_dimensions_E
* If you would like CAD drawings (DXF data), go to the Contact Us page.

 

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Controller

Through maturation, the experience and technology accumulated with the IPS have been regenerated in the CPS controller.
The controller inherits not only the tool asset but our unique programming system.
The previous functions have been further polished, making the finished system easier to use.

CPS Controller Specifications

cps_controller_forCS_E

Item Detail
Appearance See External Dimensions.
Ambient Conditions Temperature 0-50°C
Humidity 85% or less (no condensation)
Elevation 1,000 m or less
Installation Location Not allowed to be installed in harmful environment subject to corrosive gas, cutting oil, metal powder, oil, etc.
Power Supply 3-phase or single-phase AC100-230 V±10%, 50/60 Hz

* If used with AC100 V, prescribed maximum speed will not reached.
Also, single-phase use is recommended only with Servo Press CS05 and CS10, and with Nutrunner 100W, 150W, and 200W motors. That is because increased ripple currents can cause heat generation and shorten life of electrolytic capacitors.
Frequency of regenerative discharges increases when used with AC220 V or higher. Watch for regenerative resistance overheating.

Grounding Class D grounding construction
Control Power Supply DC24 V±10%
Power Consumption of Control Power Supply [W] 15
Cooling System Forced air cooling
Installation Method Back panel installation
Seismic Resistance 0.5 G (10-50 Hz)
Impact Resistance 5 G
Control Method Semiclosed loop via encoder feedback
Serial Communication
RS-485
19.2 to 76.8 kbps dedicated protocol, multidrop connection
Serial Communication
RS-232C
19.2 to 76.8 kbps dedicated protocol
Ethernet UDP/IP Static IP address
Load Cell Accuracy ±1.5%@ load cell full scale
Load Sensor Resolution 12 bit
Input Signal Start, reset, program selection, user input bit, etc.
Output Signal Ready, operation in progress, judgment, alarm, user output bit, etc.
Status Indicator 4 dedicated LEDs
Cable Length Max. 30 m
Execution Programs 31 programs
Execution Result Saving Function 4,000 results

BS Controller Specifications

bs_controller_forMS_E

Item Detail
Appearance See External Dimensions.
Ambient Conditions Temperature 0-50°C
Humidity 85% or less (no condensation)
Elevation 1,000 m or less
Installation Location Not allowed to be installed in harmful environment subject to corrosive gas, cutting oil, metal powder, oil, etc.
Control Power Supply DC24 V±10%
Power Consumption of Control Power Supply [W] 6
Installation Method Back panel installation
Seismic Resistance 0.5 G (10-50 Hz)
Impact Resistance 5 G
Serial Communication
RS-485
115.2 kbps servo amp exclusive
Serial Communication
RS-232C
19.2 to 76.8 kbps dedicated protocol
Ethernet UDP/IP Static IP address
Load Cell Accuracy ±1.5%@ load cell full scale
Load Sensor Resolution 12 bit
Input Signal Start, reset, program selection, user input bit, etc.
Output Signal Ready, operation in progress, judgment, alarm, user output bit, etc.
Status Indicator 4 dedicated LEDs
Cable Length Max. 30 m
Execution Programs 31 programs
Execution Result Saving Function 4,000 results

* These specifications are subject to change without prior notification.
For the latest information, contact our representative.

External Dimensions

CPS-SP-75**

ac-CPS2

BS-M3A-**

ac-press-BS3

 

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Software

The CPS SP Configurator application software supports not only CPS environment setup and program creation but the display and saving of press-fitting result data as well as various types of monitoring.

Supported OS: Windows 8.1/7/Vista/XP/2000 (64bit / 32bit)

Main Menu

SP_software-01_e

Editor

SP_software-02_e

Numeric Monitor

SP_software-03_e

Waveform Monitor

SP_software-04_e

 

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Option

AC Servo Press Options

Electromagnetic Brake

This brake stops the ram’s free fall when the servo is OFF.
It is not used for normal braking or damping.
If this option is needed, please notify our sales representative when making a tool purchase.

Special Display Device

This dedicated display device shows the results of press fitting.
It can also monitor things such as alarm codes and controller-specific information.
Just connect to an RS-232C port and use.
For details, ask our sales representative.

Data Collection Software

This personal computer application can combine and store press fitting data (waveform and numeric), as well as product number and location (press fit location) information.
It is unnecessary to install dedicated boards and drivers, so a special PC is also not required.
It is effective with equipment that requires traceability.
For details, ask our sales representative.

 

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