Automotive Parts

Some systems we have delivered are introduced here.
In addition to those shown here, we can design and manufacture a variety of other FA systems.

Outline: This line assembles springs and lock plates to automotive key cylinders fully automatically.
Features: The lock plate is selected by direct reading of the teeth of the key. The production management system, product information, etc., are all linked to a host computer.
Product stockout check and set cylinder packing functions are included.

Outline: This line assembles automotive seat rails fully automatically.
Features: Upper rail, lower rail, and reclining unit are set by two operators.
This system automatically performs roller (style guide) feed and assembly, rail break-in, sliding resistance measurement, rivet and location pin feeding and crimping, and reclining unit integration crimping.
Optimum rollers can be selected according to the sliding resistance measurement data.

Outline: This line assembles automotive seat reclining adjusters fully automatically.
Features: With a total length of 20 m, this fully automatic line produces reclining adjuster units for car seats quickly and without human labor.
Parts feed and assembly area consists of a stocker and Cartesian coordinate robot.

Outline: This line assembles automotive seat reclining adjusters fully automatically.
Features: Parts stocker automatically destacks stacked robotic trays containing aligned parts.
Assembles, greases, and removes each part fully automatically, including weld indexing by Cartesian coordinate robot.
Contains function that runs check after parts are assembled, and performs fully automatic setup changes and tray changes by reading of ID according to production plans.

Outline: This fully automatic system performs groove processing and cutting for automotive key plates.
Features: Can automatically machine about 3,000 types of cutting patterns according to production information.

Outline: This machine cuts automotive door sashes fully automatically.
Features: Can simultaneously machine from both sides.
Equipped with automatic cutting tool adjustment function.

Outline: This automatic system performs TIG-TIG welding of door sash joint surfaces.
Features: Shortens finishing time because weld beads are small.
Adoption of rotary jig system enables quick setup changes.
More compact and needs smaller installation space than existing product (30% less than our conventional product).

Outline: This automatic system (line) performs TIG-MIG welding of door sash joint surfaces.
Features: Shortens finishing time because weld beads are small.
Equipped with two welding stations, thus enabling alternating production (high-efficiency production).