AC Servo Nutrunner

TOP | Features | Use | Configuration | Lineup | Tool Dimensions | Controller | Software | Option |

AC SERVO NUTRUNNER

CORETEC nutrunners are servo nutrunners created from our perspective as an equipment manufacturer, and are intended for processes such as part fastening on automotive production lines, which require traceability, and fabrication/assembly in light electrical appliance industries, which require precision and cleanliness.
This system satisfies Eco Design requirements and appropriately meets the needs of the times, as it is compact, yet provides long service life and high rigidity.

  • Has light and slim body.
  • With a highly flexible programming system, it flexibly supports a wide variety of fastening methods.
  • Users can be confident that it meets modern requirements for quality control.

Download catalog here.


TOP | Features | Use | Configuration | Lineup | Tool Dimensions | Controller | Software | Option |

Features

Tool

1. Equipped with high-speed, high-output, low-inertia motor and lightweight gears designed specially for a nutrunner, reduces rotational inertia. Contributes to improved fastening accuracy.
2. Adopts inner type structure for strength against external disturbances.
3. Has rich lineup of offset gear, angle head, cube-type, and special gear models.

Controller

1. Tool assets have been retained, and it is also possible to drive all of the tools of the former IPS models.
2. Comes standardly equipped with Ethernet, and provides satisfying operational response and rapid data acquisition.
3. Supports various FA networks (CC-Link, DeviceNet, Profibus-DP, Ethernet/IP, and PROFINET IO).
4. A one-unit controller supports all tool models.

Program

1. Highly flexible program system.
A program can contain up to 32 steps. The operation conditions (speed, current limit, external output) and branch conditions (torque, angle, time, external input, and torque rate) are set for each step.
2. Adds branch function to desired steps. Loop configuration is also completely flexible.
3. Expands determination function. In addition to the conventional final determination, it is possible to determine the torque, angle, and time in 3 arbitrary locations.
4. Parameters in a program can be rewritten from the PLC. Has unheard-of potential that surpasses simple multiproduct support.

Result Data

1. Fastening result, product name, seal number, etc., are linked in controller. Traceability support is also thorough.
2. Latest 2700 data are always stored in controller unit.
3. Application software can display result data and fastening waveform data, and save and print data.
4. Enhanced monitor function. Waveforms also displayed for tool speed, torque rate, etc. Cycle time is also easily shortened by simple operation (motion) analysis.


TOP | Features | Use | Configuration | Lineup | Tool Dimensions | Controller | Software | Option |

Use

NR_application_e


TOP | Features | Use | Configuration | Lineup | Tool Dimensions | Controller | Software | Option |

Configuration

system-configuration


TOP | Features | Use | Configuration | Lineup | Tool Dimensions | Controller | Software | Option |

Lineup

Classification Model Max RPM Torque Range Max Tool Torque Max Tool RPM Tool Weight
(rpm) (Nm) (Nm) (rpm) (kg)
[Straight Model]

2301S 1080 2 6 6.3 1350 Approx. 1.8
2302S 540 5 22 22 670 Approx. 1.9
2304S 250 12 34 40 310 Approx. 1.9
2505S 610 19 56 65 760 Approx. 5.5
2509S 285 33 94 110 350 Approx. 5.5
2510S 490 24 68 80 610 Approx. 5.7
2515S 285 42 120 140 350 Approx. 5.5
2520S 230 57 162 190 290 Approx. 5.7
2620S 240 63 179 210 300 Approx. 9
2630S 170 93 264 303 220 Approx. 9
2907S6W *1 89 186 527 612 110 Approx. 20
2915S6W *1 50 330 750 1100 60 Approx. 20
[Cube Model]

2402Q 410 6 17 20 510 Approx. 3.3
2405Q 190 16 47 55 240 Approx. 3.3
2610Q *1 480 30 85 100 590 Approx. 9.5
2620Q 240 63 180 210 300 Approx. 9.5
2630Q 170 90 255 300 220 Approx. 9.5
2650Q *1 100 141 400 470 130 Approx. 13
[Angle Head Model]

2302S-A12 345 10 30 31 430 Approx. 3.8
2304S-A12 160 14 36 38 200 Approx. 3.8
2302S-A13 290 13 38 45 360 Approx. 3.9
2304S-A13 136 19 56 65 170 Approx. 3.9
2402Q-A12 260 9 26 30 330 Approx. 5.2
2402Q-A13 147 12 34 40 180 Approx. 5.2
2405Q-A13 68 25 73 85 80 Approx. 5.2
2505S-A13 320 36 102 120 410 Approx. 7.5
2509S-A13 150 40 110 135 190 Approx. 7.5
2510S-A13 270 40 110 135 330 Approx. 7.7
2510S-A18 370 30 91 106 460 Approx. 11.7
2515S-A18 210 54 153 180 260 Approx. 10.5
2520S-A18 180 72 200 240 220 Approx. 11.7
2520S-A20 100 126 357 409 130 Approx. 12.5
2620S-A18 180 75 200 250 230 Approx. 14.8
2620S-A20 120 135 383 450 150 Approx. 15.5
2630S-A20 80 142 ~ – 400 475 100 Approx. 15.5
2610Q-A13 *1 260 40 110 135 320 Approx. 11.5
2620Q-A18 180 75 200 250 230 Approx. 15.1
2620Q-A20 120 135 383 439 150 Approx. 16
2630Q-A20 80 142 400 475 100 Approx. 16
[Offset Model]

2302S-F300A 540 7 21 21 670 Approx. 3.2
2302S-F314A *1 375 11 30 30 470 Approx. 3.4
2304S-F300A 255 12 34 40 310 Approx. 3.2
2304S-F314B *1 175 16 48 56 220 Approx. 3.4
2402Q-F300B 410 6 17 20 510 Approx. 3.5
2405Q-F300B 190 14 40 47 240 Approx. 3.5
2405Q-F314C *1 130 23 68 79 160 Approx. 3.7
2505S-F400BA *1 610 19 56 65 760 Approx. 7.2
2505S-F412BA *1 480 25 73 85 600 Approx. 7.2
2509S-F3400A *1 285 35 102 119 350 Approx. 7.2
2509S-F400BA *1 285 33 94 110 350 Approx. 7.2
2509S-F412BA *1 225 40 115 135 280 Approx. 7.2
2510S-F3400B *1 490 24 68 80 620 Approx. 7.4
2510S-F400BC *1 490 24 68 80 620 Approx. 7.4
2510S-F412BB *1 390 28 81 95 490 Approx. 7.4
2520S-F600 230 57 162 190 290 Approx. 8.2
2520S-F619A 120 102 289 360 150 Approx. 8.2
2620Q-F4003 *1 240 43 125 146 300 Approx. 13.3
2620Q-F619A 130 102 289 340 160 Approx. 12
2620S-F600 240 60 170 200 300 Approx. 11.5
2620S-F619A 130 102 289 340 160 Approx. 11.5
2630Q-F619A 90 102 289 340 120 Approx. 12
2630S-F600 170 93 170 292 220 Approx. 11.5
2630S-F619A 90 102 289 340 120 Approx. 11.5

 

[Special Notes]

  1. The applicable range contains values that apply to use with general fastening. Usage outside this range may be possible depending on the environment and use conditions.
  2. Tools conforming to Underwriters Laboratories (UL) standards have different specifications for lead cables and connectors.
  3. These specifications are subject to change without prior notification.

For the latest information and details, contact our representative.

*1) Delivery dates will be discussed with the customer separately.


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Tool Dimensions

 
* If you would like CAD drawings (DXF data), go to the Contact Us page.


 

Straight Type (Standard)

 

Straight Type

#23**S

#25**S

(2505・2509)

(2515)

(2510・2520)

#26**S

#29**S

(2907)

(2915)

Cube Type

#24**Q

#26**Q

 

Angle Head Type

 

#23**S・24**Q-A12

#23**S・2400Q-A13

#2505S・2509S-A13

#2515S・2610Q-A13

#25**S・26**S・26**Q-A18

#25**S・26**S・26**Q-A20

#23**S・24**Q-A12

#23**S・2400Q-A13

#2505S・2509S-A13

#2515S・2610Q-A13

#25**S・26**S・26**Q-A18

#25**S・26**S・26**Q-A20

#23**S・24**Q-A12

#23**S・2400Q-A13

#2505S・2509S-A13

#2515S・2610Q-A13

#25**S・26**S・26**Q-A18

#25**S・26**S・26**Q-A20

 

Offset Type

 

#2302S/2304S-F300A

#2402Q/2405Q-F300B

#2302S-F314A

#2304S/2402Q/2405Q-F314B/C

#2505S/2509S-F400BA

#2510S-F400BC

#2505S/2509S/2510S-F412BA/BB

#2509S/2510S-F3400A/B

#2520S/2620S/2630S-F600

#2520S/2620S/2630S/2620Q/2630Q-F619A

#2620S/-F4003


TOP | Features | Use | Configuration | Lineup | Tool Dimensions | Controller | Software | Option |

Controller

Through maturation, the experience and technology accumulated with the IPS have been regenerated in the CPS controller.
The controller inherits not only the tool asset but our unique programming system.
The previous functions have been further polished, making the finished system easier to use.

Controller

* If you would like CAD drawings (DXF data), go to the Contact Us page.

CPS Controller Specifications

Item Detail
Appearance See External Dimensions.
Ambient Conditions Temperature 0-50°C
Humidity 85% or less (no condensation)
Elevation 1,000 m or less
Installation Location Not allowed to be installed in harmful environment subject to corrosive gas, cutting oil, metal powder, oil, etc.
Power Supply 3-phase or single-phase AC100-230 V±10%, 50/60 Hz
Grounding Class D grounding construction
Control Power Supply DC24V±10%
Power Consumption of Control Power Supply [W] 15
Cooling System Forced air cooling
Installation Method Back panel installation
Seismic Resistance 0.5 G (10-50 Hz)
Impact Resistance 5 G
Control Method Semiclosed loop via encoder feedback
Serial Communication
RS-485
19.2 to 76.8 kbps dedicated protocol, multidrop connection
Serial Communication
RS-232C
19.2 to 76.8 kbps dedicated protocol
Ethernet UDP/IP Static IP address
Load Cell Accuracy ±1.5%@ torque sensor full scale
Load Sensor Resolution 12 bit
Input Signal Start, reset, program selection, user input bit, etc.
Output Signal Ready, operation in progress, judgment, alarm, user output bit, etc.
Status Indicator 4 dedicated LEDs
Cable Length Max. 30 m
Execution Programs 31 programs
Execution Result Saving Function 2,700 results

Master Controller Specifications

Item Detail
Appearance See External Dimensions.
Ambient Conditions Temperature 0-50°C
Humidity 85% or less (no condensation)
Elevation 1,000 m or less
Installation Location Not allowed to be installed in harmful environment subject to corrosive gas, cutting oil, metal powder, oil, etc.
Control Power Supply DC24 V±10%
Power Consumption of Control Power Supply [W] 6
Installation Method Back panel installation
Seismic Resistance 0.5 G (10-50 Hz)
Impact Resistance 5 G
Serial Communication
RS-485
19.2 to 76.8 kbps axis controller control dedicated
Serial Communication
RS-232C
19.2 to 76.8 kbps dedicated protocol
Ethernet UDP/IP Static IP address
Input Signal Start, reset, program selection, user input bit, etc.
Output Signal Ready, operation in progress, judgment, alarm, user output bit, etc.
Status Indicator 4 dedicated LEDs
Cable Length Max. 30 m
Execution Programs 31 programs
Execution Result Saving Function 2,000 results

* These specifications are subject to change without prior notification.
For the latest information, contact our representative.

External Dimensions

Axis Controller CPS-NR-75**

ac-CPS2

Master Controller MA-CN-1A

ac-nut-MASTER2


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Software

The CPS NR Configurator application software supports not only CPS environment setup and program creation but the display and saving of fastening result data as well as various types of monitors.

Supported OS: Windows 8.1/7/Vista/XP/2000 (64bit / 32bit)

Main Menu

Editor

Numeric Monitor

Waveform Monitor


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Option

Options for AC Servo Nutrunner

Slide Joint

Slide joints used as nutrunner end attachments are introduced here.
Slide joints, quick joints, and socket adapters in a wide variety of sizes are available.
Download catalog here.

Special Gears

To be able to fasten a variety of structural objects, CORETEC designs and manufactures special attachments and gears.
For details, consult with our sales representative.

 


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